Original flasher form Baja Designs dual sport kit on my 520 - Cover after removal
Original flasher from Baja Designs dual sport kit on my 520 - Cover after removal
Original flasher from Baja Designs dual sport kit on my 520 - explaining the reason for failure, note two reasons for failure here, cap has no mounting other than it's leads which are copper and unable to take vibration, and also this one had a cold solder joint from mfg.
Original flasher from Baja Designs dual sport kit on my 520
Free replacment flasher from Baja Designs dual sport kit on my 520 - How I mounted it with two rubber mounts, one each way.
Headlamp assembly mounts on 520.
Original flasher from Baja Designs dual sport kit on my 520 - Box from free replacment.
Box from free replacment flasher from baja designs.
Good stuff for protecting wire connections, taped or connectors.
Scotchkote in use.
OOPS, melt down, a little too close - my mounting error.
30 hours on Baja Designs kit, several bulb failures (3 head lamp, 4 turn signal, two High beam indicators), one melted turn signal due to my mounting error, and two turn signal flasher failures are the only problems, overall I am happy with the kit.
Free replacment flasher from Baja Designs dual sport kit on my 520 - cap wire failed
Free replacment flasher from Baja Designs dual sport kit on my 520 - failure explained, see how there is nothing to hold the cap in place other than it's wires? Same as original flasher.
Free replacment flasher from Baja Designs dual sport kit on my 520 - covor removed.
Replacement flasher unit from parts store, we will see how long this one lasts.
Replacement flasher unit from parts store, we will see how long this one lasts. See how I mounted it by hanging it instead of hard mounting as Daja designs did, this cuts vibration to about 10% of what it had been.
